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Evidence Guide: PPMPUL210 - Monitor and control pulping operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PPMPUL210 - Monitor and control pulping operations

What evidence can you provide to prove your understanding of each of the following citeria?

Monitor and maintain process

  1. Check production requirements at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.
  2. Confirm operational parameters by inspection and observation.
  3. Maintain process supplies and supply systems to meet production requirements.
  4. Monitor process to ensure pulping system operations are within specification.
  5. Identify, rectify or report routine variations from specification.
  6. Monitor and maintain process levels to maintain productivity requirements.
  7. Monitor discharges to meet environmental protection requirements.
Check production requirements at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Confirm operational parameters by inspection and observation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain process supplies and supply systems to meet production requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor process to ensure pulping system operations are within specification.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, rectify or report routine variations from specification.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and maintain process levels to maintain productivity requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor discharges to meet environmental protection requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Control product quality

  1. Monitor and maintain pulp to quality requirements.
  2. Conduct routine visual observations and assessments on pulp and system operations.
  3. Sample and test pulp quality to ensure production requirements are maintained; interpret and record results.
  4. Adjust system operation to rectify out-of-specification pulp and maintain productivity requirements.
  5. Monitor and control product storage levels.
Monitor and maintain pulp to quality requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct routine visual observations and assessments on pulp and system operations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample and test pulp quality to ensure production requirements are maintained; interpret and record results.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust system operation to rectify out-of-specification pulp and maintain productivity requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control product storage levels.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and maintain plant

  1. Inspect plant, interpret variations and adjust to maintain production and quality schedules.
  2. Calibrate and maintain test equipment.
  3. Complete routine preventative maintenance in line with maintenance schedules.
Inspect plant, interpret variations and adjust to maintain production and quality schedules.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Calibrate and maintain test equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete routine preventative maintenance in line with maintenance schedules.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report product and process data

  1. Interpret production data and enter into recording system.
  2. Communicate problems or variations with process, product or equipment to relevant personnel.
  3. Record and report problems with environmental releases.
Interpret production data and enter into recording system.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate problems or variations with process, product or equipment to relevant personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report problems with environmental releases.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Monitor and maintain process

1.1. Check production requirements at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.

1.2. Confirm operational parameters by inspection and observation.

1.3. Maintain process supplies and supply systems to meet production requirements.

1.4. Monitor process to ensure pulping system operations are within specification.

1.5. Identify, rectify or report routine variations from specification.

1.6. Monitor and maintain process levels to maintain productivity requirements.

1.7. Monitor discharges to meet environmental protection requirements.

2. Control product quality

2.1. Monitor and maintain pulp to quality requirements.

2.2. Conduct routine visual observations and assessments on pulp and system operations.

2.3. Sample and test pulp quality to ensure production requirements are maintained; interpret and record results.

2.4. Adjust system operation to rectify out-of-specification pulp and maintain productivity requirements.

2.5. Monitor and control product storage levels.

3. Monitor and maintain plant

3.1. Inspect plant, interpret variations and adjust to maintain production and quality schedules.

3.2. Calibrate and maintain test equipment.

3.3. Complete routine preventative maintenance in line with maintenance schedules.

4. Record and report product and process data

4.1. Interpret production data and enter into recording system.

4.2. Communicate problems or variations with process, product or equipment to relevant personnel.

4.3. Record and report problems with environmental releases.

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Monitor and maintain process

1.1. Check production requirements at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.

1.2. Confirm operational parameters by inspection and observation.

1.3. Maintain process supplies and supply systems to meet production requirements.

1.4. Monitor process to ensure pulping system operations are within specification.

1.5. Identify, rectify or report routine variations from specification.

1.6. Monitor and maintain process levels to maintain productivity requirements.

1.7. Monitor discharges to meet environmental protection requirements.

2. Control product quality

2.1. Monitor and maintain pulp to quality requirements.

2.2. Conduct routine visual observations and assessments on pulp and system operations.

2.3. Sample and test pulp quality to ensure production requirements are maintained; interpret and record results.

2.4. Adjust system operation to rectify out-of-specification pulp and maintain productivity requirements.

2.5. Monitor and control product storage levels.

3. Monitor and maintain plant

3.1. Inspect plant, interpret variations and adjust to maintain production and quality schedules.

3.2. Calibrate and maintain test equipment.

3.3. Complete routine preventative maintenance in line with maintenance schedules.

4. Record and report product and process data

4.1. Interpret production data and enter into recording system.

4.2. Communicate problems or variations with process, product or equipment to relevant personnel.

4.3. Record and report problems with environmental releases.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

monitor and control pulping operations within a pulp and paper manufacturing facility, at least twice in line with required enterprise intervals, and with individual production requirements for each period

across operational periods, complete these types of routine maintenance on equipment

for each of the above operational periods, complete records for system operation, production outcomes and equipment faults.

A person competent in this unit must be able to demonstrate knowledge of:

system layout for pulping plant

purpose, features and operation of pulping plant, operating parameters and allowable variations

operation and application of electronic and other control systems

process stages and key control points for monitoring and controlling pulping operations

purpose of, and processes for sampling and testing product quality, plant and system operations

quality requirements for different types of pulped product including:

bleached or unbleached pulp

fluff pulp

crumbed pulp

baled, rolled or sheet pulp

slushed pulp

methods used to monitor pulping system operations against specified system parameters

effect of process adjustments on product quality and productivity during monitoring and operation

causes and effects of process variation between upstream and downstream customers

safe handling of materials and chemicals

calibration requirements for test equipment

organisational procedures:

standard operating procedures specific to pulping operations

workplace health and safety with particular emphasis on equipment lock out, use of personal protective equipment and handling hazardous substances

communication reporting lines

recording and reporting system operation, production outcomes, equipment faults and problems with environmental release.

Range Statement

Not Applicable